Basic Info.
Controller System
CNC Delta and Siemens
Material
Silicon Steel Sheet
Casting
Spheroidal Graphite Casting
Specification
40-640mm width
Product Description
CUT TO LENGTH LINE MACHINE
CAH(22)-600D Introduction
1. Single head decoiler
Coil ID: 500mm
Coil OD: 1200mm (Max.)
Single coil weight: 3 T (Max.)
Decoiler speed: Synchro adjust with the feeder
Decoiler adopts synchronous stepless feeding, hydraulic tensioning, disc brake, and motor rotation.
2. Buffer device
Adopt pit feeding buffer, ranging system, position switch, etc.
3. Feeder machine
(1) Make up of Up and down feeding roller and length measurement roller etc, and the feeder roller drive system adopt Germany Siemens drive motion control system.
(2) Center position, feeder can be longitudinal translation as a whole.
(3) Motor drive, adopt the most advanced servo push-pull institution.
(4) Encoder measuring, servo closed-loop control, and the feed roller adopt polyurethane.
(5) Normal speed is 0-180 M/min, the highest feeding speed is 240M/min.
4. O punch
(1) Adopt our company's patent for utility model technology, ductile cast iron foundry in batch, and one-off five-axis machining center processing molding after eliminating stress. Besides, adopt imported square linear guide.
(2) O punch shearing adopt servo motor drive, high efficiency, low noise.
(3) Cutter use hard alloy cutting tools, each grinding can use at less 500 thousand times.
5. V notch
Adopt our company's patent for utility model technology, ductile cast iron foundry in batch, and one-off five-axis machining center processing molding after eliminating stress. Besides, adopt imported square linear guide.Notching range: Along the sheet stock center±50 mm.V notch shearing adopt servo motor drive, high efficiency, low noise. V notch longitudinal mobile adopt servo motor movement.Cutter use hard alloy cutting tools, each grinding can use at less 1 million times.
6. Shearing part
Adopt our company's patent for utility model technology, ductile cast iron foundry in batch, and one-off five-axis machining center processing molding after eliminating stress. Besides, adopt imported square linear guide.Mainly make up of + 45 º and -45º shearing cutter, transverse sliding table, and discharging roll.Shearing adopt servo motor drive, high efficiency, low noise.Cutter use hard alloy cutting tools, each grinding can use at less 1 million times.
7. Width adjustable device
(1) The whole line adopts unilateral positioning, manual operation mode to adapt to different width transfer.
(2) Adjustable width organization adopts the ball screw to drive a linkage concentration adjustable width.
(3) Width adjustable device plus plugging material alarm device, when the material arching implement the suspended stat.
8. Corrective device
Pneumatic mode is adopted to achieve material automatic correction in the process of high-speed shearing. Installation position on both sides of V punch and shears.
9. Discharging platform
Unilateral positioning, transmission belt stepless speed regulation, discharging smoothly.
Discharging motor adopts Germany ABB motor, Toshiba inverter control.
10. Layered machine
Can complete upper and lower two layers of bedding materials respectively, mainly make up of the discharging devices, transmission belt and magnetic material.
11. Unilateral positioning width automatic adjustable device
(1) The whole line adopts unilateral positioning, automatic operation mode to adapt to different width transfer.
Adjustable width organization adopts the linear guide guide and the ball screw transmission ways.
(3) The whole line of wide adjustable linkage concentrate to adjust width, position indicator position display.
12. Pneumatic system
All pneumatic system adopts pneumatic auxiliary control system, the structure is compact, easy to take over, bus connection.
13. Electric control system
The electric control system includes main electric control cabinet and work station.
Main technical parameters
1. Rang of work
Thickness: 0.23 - 0.35mm
Width: 60 - 640mm
Length: 600 - 3500mm
2. Require for coil
Width tolerance: ±0.1mm
Burr: ≤0.03mm
S deviation between: 2000mm, ≤0.2mm
Material wave: Local wave height ≤1mm
Material shall have no rusty spot, Thickness deviation ≤0.02mm
3. Precision
Length tolerance: ±0.2mm
Angle tolerance: ±0.025°
Burr: ≤0.02mm
4. Feeding speed: 150m/min
5. Cuter life: Not less than 1 million times (each grinding); Hard alloy material.
V cutter not less than 800 thousand times (each grinding); Hard alloy material
O cutter not less than 500 thousand times (each grinding); Hard alloy material
6. Total installed capacity: About 35Kw
7. Total gas consumption: 0.2 M3/min
Working conditions
(1) Temperature less than 40°C
(2) Voltage fluctuation: 380V ±10%
(3) Frequency: 50Hz
Has seven step function
10. Operation table direction: From right to Left, face to the equipment.
11. Shear sheet shape: Ordinary sheet shape: edge chip, equilateral column, unequal column, Yoke piece
Transverse 3 step by step, 5 step by step, 7 step by step (single chip shear)
Transverse 3 step by step, 5 step by step, 7 step by step (Double vane shear)
Longitudinal 3 step by step, 5 step by step, 7 step by step (single chip shear)
Key components schedule:
NO. | Name | Qty | Factory or nationality |
1 | Ac servo drive system | 7 | TAIWAN |
2 | Ac servo motor | 7 | TAIWAN |
4 | Programmable controller | 1 | TAIWAN CNC |
5 | Output extension module | 1 | TAIWAN |
6 | Man-machine interface | 1 | TAIWAN |
7 | Encoder | 1 | JAPAN |
8 | Position indicator | 2 | JAPAN |
9 | Main low voltage electric appliance | 1 | SCHENIDER |
10 | Whole machine manufacture and installation | 1 | CANWIN |